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Pneumatic Industrial Manipulator in the Wine Industry: Sparkling Wine Bottles

Food, Bottles

In the modern wine industry, product quality, operator safety, and production continuity are essential factors. In particular, operations involving the handling of sparkling wine bottles — such as disgorging and rotation to an upright position — require precision, repeatability, and a high level of movement control.

In this context, the ATIS pneumatic industrial manipulator, also known as a weightless handling device, provides a practical solution to improve ergonomics and productivity while reducing operator physical strain.

Manipolazione di bottiglie (2)

Challenges in Handling Sparkling Wine Bottles

Handling sparkling wine bottles involves several specific challenges:

  • pressurized bottles, especially during disgorging
  • the need for controlled and precise movements
  • highly repetitive operations
  • risk of product damage
  • constant attention to operator safety

When these tasks are performed manually, they can lead to operator fatigue, increased risk of injury, and a higher likelihood of errors, which in turn can slow down production.

Manipolazione di bottiglie

The Disgorging Phase: Precision and Safety

Disgorging is one of the most delicate stages in sparkling wine production. At this point, the bottle:

  • is under pressure
  • must be handled with extreme precision
  • requires constant control of grip and orientation

Improper handling can result in product loss, safety risks for the operator, and interruptions in the production process.

The ATIS pneumatic manipulator allows the operator to neutralize the weight of the bottle, making it easy to guide. Movements become smooth and controlled, improving accuracy while significantly reducing physical effort.

Movimentazione di bottiglie

Tilting and Positioning to Vertical

During the production cycle, bottles often need to be moved from a tilted or horizontal position to a vertical one.

When performed manually, this operation may involve:

  • repetitive and non-ergonomic movements
  • awkward postures
  • risk of impacts or drops

With the ATIS vacuum manipulator, the gripping system allows to:

  • tilt bottles by 90° or 180°
  • perform continuous 360° rotations
  • keep the load stable and balanced at all times

The result is precise and safe handling, without oscillations, protecting both the product and the operator while improving process continuity.

Why the ATIS Pneumatic Weightless Manipulator is Ideal for the Wine Industry

The wine industry demands reliable, precise solutions that respect product integrity. The ATIS pneumatic industrial manipulator meets these requirements thanks to:

  • precise pneumatic balancing
  • smooth and natural movements
  • controlled rotation and tilting capabilities
  • customized gripping solutions
  • simple construction and long-term reliability

It’s not just about lifting a load, but about handling, orienting, and positioning it with maximum sensitivity.

Productivity, Safety, and ROI in the Wine Industry

Introducing a pneumatic industrial manipulator into wine production lines delivers immediate benefits:

  • increased productivity
  • reduced injuries and absenteeism
  • greater consistency in quality
  • improved use of human resources

In many applications, the return on investment is achieved in less than 12 months, making this solution especially attractive for wineries and bottlers focused on quality and efficiency.

Contact us for a bespoke solution!

Let’s design your handling solution together.
Safe. Ergonomic. Tailor-made.