Solutions

Handling Coils: How to Increase Efficiency and Safety with ATIS Manipulators

Handling heavy and bulky coils represents a significant challenge for many companies. The risk of workplace injuries, long cycle times, and potential material damage are common issues. In this article, we will explore how ATIS manipulators can solve these problems by offering efficient and safe solutions for coil handling across various industrial sectors.

Handling coils in industrial environments requires solutions that ensure safety, efficiency, and precision. ATIS industrial manipulators and trolleys represent two distinct approaches to this challenge. Here is an overview of their key differences:

Industrial Manipulators:

Precision and Ergonomics:

Manipulators are designed for extremely precise and controlled movements.
Ergonomics is a key factor: they reduce the operator’s physical effort, preventing injuries and improving work quality.
They allow rotation, tilting, and accurate positioning of the coils—operations often difficult to perform with trolleys.

Adaptability:

They can be customized with specific gripping tools designed for different coil sizes, weights, and materials.
They are ideal for repetitive and delicate operations, such as feeding production machinery.

Safety:

They offer a high level of safety, minimizing the risk of damage to the coils and to the operators.

Specific Operations:

They are suitable for tasks that require a high degree of precision, such as inserting coils into machines or handling them in confined spaces.

Trolleys

Load and Transport Capacity:

Trolleys are designed to transport heavy loads over relatively long distances.
They are efficient for moving large quantities of coils from one area to another.

Speed and Mobility:

They provide mobility for moving across different areas of the production environment
They are suitable for large industrial spaces where significant distances need to be covered.

Simplicity:

They are often simpler and more manual in their gripping systems compared to manipulators, and slower in operation.

General Operations:

More suitable for transport and storage activities.

Direct Comparison

Precision: Manipulators offer superior precision.
Ergonomics: Manipulators are designed to reduce physical effort.
Load Capacity: Trolleys can transport loads over longer distances.
Versatility: Manipulators are more versatile for specific and delicate operations.

In Summary:

Manipulators are ideal for operations that require precision, ergonomics, and adaptability.
Trolleys are better suited for efficiently transporting heavy loads over significant distances.

The choice between a manipulator and a trolley depends on the specific needs of the application. In many cases, the two solutions can be complementary, with trolleys used for the initial transport and manipulators used for the more delicate and precise handling operations.

Why Is Coil Handling a Challenge?

Manual handling of coils involves several risks and disadvantages:

Workplace injuries: Lifting heavy loads can cause musculoskeletal injuries.
Material damage: Inaccurate handling may damage the coils, leading to waste and losses.
Long cycle times: Manual handling is slow and inefficient, reducing productivity.
Poor ergonomics: Manual handling can cause operator fatigue and stress.

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How ATIS Manipulators Solve the Problem of Coil Handling:

ATIS manipulators are designed to overcome the challenges of coil handling, offering numerous advantages:

Effortless handling: ATIS manipulators “neutralize” the weight of the coils, allowing operators to guide them easily and precisely.
Millimetric precision: The precise control of movement makes it possible to position the coils exactly where needed, reducing errors and waste.
Increased productivity: Faster and more continuous cycle times significantly boost productivity.
Advanced ergonomics: ATIS manipulators reduce the operator’s physical effort, improving ergonomics and preventing workplace injuries.
Guaranteed safety: Integrated safety systems protect both operators and materials during handling.

Applications of ATIS Manipulators for Coils:

ATIS manipulators are suitable for a wide range of industrial sectors, including:

Paper and printing industry: Handling paper and cardboard coils.
Textile industry: Handling coils of yarn and fabric.
Metallurgical industry: Handling coils of sheet metal and metal wire.
Packaging industry: Handling plastic film coils and other packaging materials.

Advantages of ATIS Manipulators:

Customization: Tailor‑made solutions for the specific needs of each customer.
Quality and reliability: Products manufactured with high‑quality materials and advanced technologies.
Technical support: Comprehensive assistance from design to after‑sales service.

How to Choose the Ideal Manipulator for Coil Handling.

The choice of the right manipulator depends on several factors, including:

Weight and dimensions of the coils:
It is essential to choose a manipulator with adequate load capacity and a gripping system that is compatible with the dimensions of the coils.
Type of material:
The material of the coils affects the type of gripping tool required. For example, paper coils require a different type of grip compared to metal coils.
Work environment:
Available space, frequency of operations, and environmental conditions influence the selection of the manipulator type (column-mounted, overhead, etc.).
Frequency and type of handling:
The number of movements and the distances to be covered determine the most suitable manipulator.
Ergonomics and safety:
The manipulator must ensure operator safety and reduce physical strain.

Advantages of Using Manipulators in Coil Handling:

ATIS zero‑gravity manipulators offer numerous advantages in coil handling:

Increased productivity: Manipulators allow coils to be moved more quickly and continuously, reducing cycle times.
Improved ergonomics: Zero‑gravity manipulators reduce the operator’s physical effort, preventing injuries and improving well‑being in the workplace.

Greater safety: Integrated safety systems in industrial coil‑handling manipulators reduce the risk of accidents and material damage.
Cost reduction: Pneumatic manipulators help reduce labor costs and expenses related to injuries and material damage.
Higher precision: ATIS manipulators provide precise movement control, reducing errors and waste.

ATIS Manipulators: The Ideal Solution for Coil Handling

Choosing the right manipulator and optimizing coil‑handling operations can lead to significant improvements in productivity, safety, and ergonomics. ATIS manipulators represent the ideal solution for companies looking to enhance efficiency, safety, and ergonomics in coil handling.

Contact us today to discover how ATIS manipulators can help you optimize your production processes.

Let’s design your handling solution together.
Safe. Ergonomic. Tailor-made.

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